Service Manual / Manuel de Service
3500W Gasoline Generator
with Wheel Kit
Génératrice à Essence 3500W
avec Ens. de Roues
Revised/Revisé 06/11/2018
Engine Diagram / Diagramme du Moteur
KCG-3500G
Service Manual / Manuel de Service
3500W Gasoline Generator
with Wheel Kit
Génératrice à Essence 3500W
avec Ens. de Roues
External Components Diagram /
Diagramme des Pièces Externes
KCG-3500G
Parts Pricing List / Liste de Prix des Pièces
KCG-3500G
Diag.
Order # Com.
English Description
Description Française
Qty./Qté.
3
73-35000030
GOVERNOR SHAFT
TIGE DU REGULATEUR
1
1
2
4
5
6
7
8
9
10
11
13
17
18
19
20
21
21-1
21-2
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
49
49-1
51
52
73-35000010
73-35000020
73-35000040
73-35000050
73-35000060
73-35000070
73-35000080
73-35000090
73-35000100
73-35000110
73-35000130
73-35000170
73-35000180
73-35000190
73-35000200
73-35000210
73-35000211
73-35000212
73-35000220
73-35000230
73-35000240
73-35000250
73-35000260
73-35000270
73-35000280
73-35000290
73-35000300
73-35000310
73-35000320
73-35000330
73-35000340
73-35000350
73-35000360
73-35000370
73-35000380
73-35000390
73-35000400
73-35000410
73-35000420
73-35000430
73-35000440
73-35000450
73-35000460
73-35000490
73-35000491
73-35000510
73-35000520
WASHER
LOCK PIN
BALL BEARING
DRAIN BOLT WASHER
DRAIN BOLT
OIL SEAL
CRANKCASE
FLANGE HD HEX. NUT
OIL SENSOR
FLANGE HD HEX. BOLT
SPEED REGULATING GEAR
AMPLIFIER
"O" CLIP
WIND SHROUD
FLANGE HD HEX. BOLT
FLANGE HD HEX. BOLT
CRANKCASE COVER
HEX. BOLT
BALL BEARING
OIL SEAL
PIN
CRANKCASE GASKET
OIL DIPSTICK
FLANGE HD HEX. BOLT
CYLINDER HEAD COVER
CYLINDER HEAD COVER GASKET
BREATHER TUBE
FLANGE HD HEX. BOLT
CYLINDER HEAD
SPARK PLUG
THREADED STUD
CYLINDER HEAD GASKET
POSITIONING PIN
THREADED STUD
HEAT SHIELD
SPEED CONTROL ASSEMBLY
PISTON RING SET
RETAINING RING/BORE
PISTON
PISTON PIN
CONNECTING ROD ASSEMBLY
WOODRUFF KEY
CRANKSHAFT
VALVE ROCKER
PIVOT, BOLT, PIN AND NUT ASS’Y
PUSH ROD GUIDE PLATE
PUSH ROD
RONDELLE
GOUPILLE DE VERROUILLAGE
ROULEMENT A BILLES
RONDELLE DU BOULON DE VIDANGE
BOULON DE VIDANGE
JOINT D'ETANCHEITE D'HUILE
CARTER
ECROU HEXAGONAL A TETE BRIDEE
DETECTEUR D'HUILE
BOULON HEXAGONAL A TETE BRIDEE
ENGR. DE REGULATEUR/VITESSE
AMPLIFICATEUR
RETENUE EN "O"
DEFLECTEUR DE VENT
BOULON HEXAGONAL A TETE BRIDEE
BOULON HEXAGONAL A TETE BRIDEE
COUVERCLE DU CARTER
BOULON HEXAGONAL
ROULEMENT A BILLES
JOINT D'ETANCHEITE D'HUILE
GOUPILLE
JOINT D'ETANCHEITE DU CARTER
JAUGE D'HUILE
BOULON HEXAGONAL A TETE BRIDEE
COUV. DE LA TETE DU CYLINDRE
JOINT D'ETANCHEITE DU COUV.
TUBE DE RENIFLARD
BOULON HEXAGONAL A TETE BRIDEE
TETE DU CYLINDRE
BOUGIE D'ALLUMAGE
TIGE FILETEE
JOINT D'ETANCHEITE DE LA TETE
GOUPILLE DE POSITIONNEMENT
TIGE FILETEE
PARE-CHALEUR
CONTROLE DE VITESSE ASSEMBLE
ENS. ANNEAUX DE PISTON
ANNEAU DE RETENUE/ALESAGE
PISTON
GOUPILLE DU PISTON
BIELLE ASSEMBLEE
CLE A DISQUE "WOODRUFF"
VILEBREQUIN
CULBUTEUR DE SOUPAPE
PIVOT, BOULON, GOUPILLE ET ÉCROU ASS.
PLAQUE-GUIDE/TIGES DE POUSSEE
TIGE DE POUSSEE
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
1
1
Price/Prix
$2.50
$2.69
$8.80
1
$31.39
1
$22.12
2
2
1
1
1
2
1
1
1
1
1
1
$3.15
$6.05
$322.03
$3.24
$56.29
$4.28
$32.14
$23.98
$4.76
$22.12
$3.60
$3.24
1
$96.56
1
$22.12
6
1
2
1
1
6
1
1
1
4
$3.06
$31.39
$3.06
$27.32
$9.17
$3.24
$46.03
$20.28
$7.31
$3.98
1
$166.83
1
$22.12
1
$18.42
2
$2.87
1
2
2
2
1
1
1
1
1
1
$11.62
$2.87
$3.06
$3.24
$18.42
$36.94
$44.17
$14.54
$73.98
$4.54
1
$144.87
1
$16.57
2
2
2
$28.92
$9.58
$16.03
Parts Pricing List / Liste de Prix des Pièces
KCG-3500G
Diag.
Order # Com.
English Description
55
73-35000550
EXHAUST VALVE SPRING RETAINER RETENEUR DE RES./SOUPAPE D'ECHAP.
53
54
56
57
58
59
60
65
75
76
77
81
84
85
91
92
94
94-1
95
96
97
98
99
100
101
102
103
105
106
106-1
107
117
118
119
73-35000530
73-35000540
73-35000560
73-35000570
73-35000580
73-35000590
73-35000600
73-35000650
73-35000750
73-35000760
73-35000770
73-35000810
73-35000840
73-35000850
73-35000910
73-35000920
73-35000940
73-35000941
73-35000950
73-35000960
73-35000970
73-35000980
73-35000990
73-35001000
73-35001010
73-35001020
73-35001030
73-35001050
73-35001060
73-35001061
73-35001070
73-35001170
73-35001180
73-35001190
120
73-35001200
123
73-35001230
121
122
124
125
126
127
128
129
130
131
73-35001210
73-35001220
73-35001240
73-35001250
73-35001260
73-35001270
73-35001280
73-35001290
73-35001300
73-35001310
VALVE LIFTER
CAMSHAFT
INTAKE VALVE SPRING RETAINER
VALVE SPRING
EXHAUST VALVE ROTATOR
INTAKE VALVE
EXHAUST VALVE
AIR CLEANER GASKET
INLET GASKET
Description Française
POUSSOIR DE SOUPAPE
ARBRE A CAMES
RETENEUR DE RES./SOUPAPE D’ADM.
RESSORT DE SOUPAPE
ROTATEUR DE SOUPAPE
SOUPAPE D'ADMISSION
SOUPAPE D'ECHAPPEMENT
JOINT D'ETANCHEITE DU FILTRE A AIR
JOINT D'ETANCHEITE DE L'ADMISSION
CARBURATOR CONNECTING BLOCK BLOC CONNEXION DU CARBURATEUR
CARBURETOR GASKET
CARBURETOR ASSEMBLY
OUTER FILTER ELEMENT (BLACK)
INNER FILTER ELEMENT (GREY)
FLANGE HD HEX. BOLT
FLANGE HD HEX. BOLT
AIR CLEANER ASSEMBLY
AIR CLEANER ASS’Y (EPA 2012)
MUFFLER
MUFFLER GUARD
HEX. BOLT
EXHAUST PIPE GASKET
HEX. BOLT
HEX. NUT
MUFFLER GASKET
EXHAUST PIPE
SPRING WASHER
MUFFLER BRACKET "B"
FLANGE HD HEX. BOLT
HEX. NUT
COMPLETE RECOIL ASSEMBLY
REEL COVER BOLT
FLANGE HD HEX. BOLT
GROMMET
FAN COVER
FLANGE HD HEX. BOLT
GOVERNOR SPRING
GOVERNOR ARM BOLT
SPEED REGULATING ARM
FLANGE HD HEX. NUT
THROTTLE SPRING
GOVERNOR ROD
HEX. NUT
STARTER PULLEY
COOLING FAN
FLYWHEEL
JOINT D'ETANCHEITE DU CARBURATEUR
CARBURATEUR ASSEMBLEE
ELEMENT FILTRANT EXTERNE (NOIR)
ELEMENT FILTRANT INTERNE (GRIS)
BOULON HEXAGONAL A TETE BRIDEE
BOULON HEXAGONAL A TETE BRIDEE
FILTRE A AIR ASSEMBLE
FILTRE A AIR ASSEMBLE (EPA 2012)
SILENCIEUX
GARDE DU SILENCIEUX
BOULON HEXAGONAL
JOINT D'ETANCHEITE/TUYAU D'ECHAP.
BOULON HEXAGONAL
ECROU HEXAGONAL
JOINT D'ETANCHEITE DU SILENCIEUX
TUYAU D'ECHAPPEMENT
RONDELLE A RESSORT
SUPPORT DU SILENCIEUX "B"
BOULON HEXAGONAL A TETE BRIDEE
ECROU HEXAGONAL
SYSTEME DEMARRAGE MANUEL ASS.
BOULON DU COUV./L'ENROULEUR
BOULON HEXAGONAL A TETE BRIDEE
BAGUE DE PROTECTION
COUVRE VENTILATEUR
BOULON HEXAGONAL A TETE BRIDEE
RESSORT DU REGULATEUR
BOULON DU BRAS DE REGULATEUR
BRAS DU REGULATEUR DE VITESSE
ECROU HEXAGONAL A TETE BRIDEE
RESSORT DE PUISSANCE
TIGE DU REGULATEUR
ECROU HEXAGONAL
POULIE DE DEMARRAGE
VENTILATEUR DE REFROIDISSEMENT
VOLANT
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
Qty./Qté.
2
1
1
1
Price/Prix
$14.54
$80.45
$7.98
$7.98
2
$12.87
1
$33.24
1
1
1
1
1
1
$9.17
$33.24
$16.57
$16.57
$18.42
$16.57
1
$129.54
4
$2.69
1
1
1
$16.03
$16.03
$3.24
1
$83.25
1
$48.24
1
1
5
1
2
2
1
$43.85
$80.45
$2.69
$4.76
$2.96
$2.59
$7.98
1
$18.42
3
$2.99
2
1
3
1
1
3
1
$2.50
$6.37
$2.59
$73.13
$5.29
$3.06
$6.37
1
$46.21
1
$6.02
4
1
$3.24
$6.02
1
$11.01
1
$5.46
1
1
1
1
1
1
$2.50
$6.37
$7.31
$16.57
$27.69
$83.07
Parts Pricing List / Liste de Prix des Pièces
KCG-3500G
Diag.
Order # Com.
English Description
Description Française
134
73-35001340
SPARK PLUG CAP
CAPUCHON DE LA BOUGIE D'ALLUM.
132
133
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
153
154
155
156
157
158
159
160
161
162
163
164
165
168
169
170
170-1
171
172
172-1
173
174
176
177
178
178-1
179
73-35001320
73-35001330
73-35001350
73-35001360
73-35001370
73-35001380
73-35001390
73-35001400
73-35001410
73-35001420
73-35001430
73-35001440
73-35001450
73-35001460
73-35001470
73-35001480
73-35001490
73-35001500
73-35001510
73-35001530
73-35001540
73-35001550
73-35001560
73-35001570
73-35001580
73-35001590
73-35001600
73-35001610
73-35001620
73-35001630
73-35001640
73-35001650
73-35001680
73-35001690
73-35001700
73-35001701
73-35001710
73-35001720
73-35001721
73-35001730
73-35001740
73-35001760
73-35001770
73-35001780
73-35001781
73-35001790
FLANGE HD HEX. BOLT
FLAMEOUT WIRE
IGNITION COIL
FUEL VALVE
FUEL TANK
FUEL LEVEL GASKET
FUEL CAP
FUEL LEVEL INDICATOR
FUEL CAP GASKET
FUEL STRAINER
WASHER
RUBBER GROMMET
GROMMET
STEEL COLLAR
SCREW
FUEL HOSE
FUEL HOSE CLIP
FLANGE HD HEX. BOLT
CONTROL PANEL ASSEMBLY
CONTROL PANEL HOUSING
ENGINE ON/OFF SWITCH
GROUNDING HARDWARE SET
RESET BUTTON (30A)
RESET BUTTON (20A)
TWIST LOCK RECEPTACLE (L14-30)
VOLTAGE SELECTOR SWITCH
CIRCUIT BREAKER
PAN HD SCREW
DUAL 120V AC RECEPTACLE
HEX. NUT
WIRE HARNESS ASSEMBLY
SWITCH WIRE
LOW OIL SENSOR LIGHT ASS.
TERMINAL BLOCK
FIELD COIL (4-3/4”)
FIELD COIL (4-3/8”)
FIELD COIL COVER
ARMATURE (4-7/8”)
ARMATURE (4-1/2”)
REAR HOUSING
REAR COVER
BRUSH ASSEMBLY
VOLTAGE REGULATOR (AVR)
HEX. BOLT (197mm)
HEX. BOLT (187mm)
PAN HD SCREW
BOULON HEXAGONAL A TETE BRIDEE
FIL COUPE-FEU
ENROULEMENT D'ALLUMAGE
SOUPAPE A ESSENCE
RESERVOIR D'ESSENCE
JOINT D'ETANCHEITE DU NIVEAU D'ESS.
BOUCHON D'ESSENCE
INDICATEUR DU NIVEAU D'ESSENCE
JOINT D'ETANCHEITE DU CAPUCHON
FILTRE D'ESSENCE
RONDELLE
OEILLET EN CAOUTCHOUC
OEILLET
COLLET EN ACIER
VIS
BOYAU D'ESSENCE
ATTACHE BOYAU D'ESSENCE
BOULON HEXAGONAL A TETE BRIDEE
PANNEAU DE CONTROL ASS.
BOITIER DU PANNEAU DE CONTROLE
INTERR. DU MOTEUR "ON/OFF"
JEU DE QUINC. DE MISE A LA TERRE
RELAIS DE SECURITE (30A)
RELAIS DE SECURITE (20A)
RECEPTACLE "TWIST LOCK" L14-30
SELECTEUR DE VOLTAGE
DISJONCTEUR
VIS A TETE BOMBEE
RECEPTACLE DUPLEXE 120V AC
ECROU HEXAGONAL
ASSEMBLE DU HARNAIS DE FILLAGE
FIL D'INTERRUPTEUR
LAMPE DE BAS NIVEAU D'HUILE
BLOC CONNECTEUR
BOBINE D'ENTRAINEMENT (4-3/4”)
BOBINE D'ENTRAINEMENT (4-3/8”)
COUVERCLE DE LA BOBINE D'ENTR.
ARMATURE (4-7/8”)
ARMATURE (4-1/2”)
BOITIER ARRIERE
COUVERCLE ARRIERE
BROSSE ASSEMBLEE
REGULATEUR DE VOLTAGE (AVR)
BOULON HEXAGONAL (197mm)
BOULON HEXAGONAL (187mm)
VIS A TETE BOMBEE
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
Qty./Qté.
2
1
Price/Prix
$3.24
$6.37
1
$16.03
1
$201.24
1
$36.94
1
1
1
1
1
1
4
4
1
4
2
$48.24
$19.25
$6.37
$36.94
$16.57
$14.71
$3.43
$3.60
$6.37
$2.69
$2.59
1
$16.57
1
$152.93
1
$14.42
2
4
1
1
1
1
1
1
1
4
1
4
1
1
1
1
$3.60
$3.24
$40.19
$17.87
$40.19
$40.19
$28.92
$33.24
$87.78
$2.50
$24.08
$2.50
$24.08
$24.08
$7.98
$11.01
1
$322.03
1
$362.29
1
1
1
1
1
2
1
1
1
1
$322.03
$48.24
$362.29
$80.45
$21.95
$19.25
$30.53
$6.85
$6.85
$2.69
Parts Pricing List / Liste de Prix des Pièces
KCG-3500G
Diag.
Order # Com.
English Description
Description Française
Qty./Qté.
182
73-35001820
PAN HD SCREW
VIS A TETE BOMBEE
4
180
181
183
183-1
184
185
186
187
188
189
190
191
192
193
194
195
196
197
199
199-1
201
202
203
204
205
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221-1
73-35001800
73-35001810
73-35001830
73-35001831
73-35001840
73-35001850
73-35001860
73-35001870
73-35001880
73-35001890
73-35001900
73-35001910
73-35001920
73-35001930
73-35001940
73-35001950
73-35001960
73-35001970
73-35001990
73-35001991
73-35002010
73-35002020
73-35002030
73-35002040
73-35002050
73-35002070
73-35002080
73-35002090
73-35002100
73-35002110
73-35002120
73-35002130
73-35002140
73-35002150
73-35002160
73-35002170
73-35002180
73-35002190
73-35002200
73-35002211
73-3500MBIL
SPECIAL HEX. BOLT
PAN HD SCREW
HEX. BOLT (171.5mm)
HEX. BOLT (157mm)
WASHER
WASHER
BALL BEARING
FLANGE HD HEX. NUT
SPRING WASHER
SPRING WASHER
FRAME
SHOCK ABSORBER (KIT OF 2, L&R)
FLANGE HD HEX. NUT
HEX. NUT
WHEEL
WHEEL AXLE
HEX. NUT
COTTER PIN
FRAME SUPPORT
RUBBER SLEEVE
HANDLE
HANDLE BRACKET
FLANGE HD HEX. BOLT
SPEC. FLANGE HD HEX. BOLT
FLANGE HD HEX. NUT
SPARK PLUG WRENCH SHAFT
SPARK PLUG WRENCH
FUNNEL
FLANGE HD HEX. BOLT
FLANGE HD HEX. BOLT
HANDLE HOLDER
NEW TANK (EPA 2012)
NEW FUEL CAP (EPA 2012)
ANTI-POLLUTION VALVE (EPA 2012)
SPECIAL WASHER (EPA 2012)
CLIP (EPA 2012)
TUBE (EPA 2012)
NEW FRAME (EPA 2012)
PROTECTOR FOR TUBE (EPA 2012)
INNER FILTER ELEMENT (EPA 2012)
KCG-3500G BILINGUAL MANUAL
BOULON HEXAGONAL SPECIAL
VIS A TETE BOMBEE
BOULON HEXAGONAL (171.5mm)
BOULON HEXAGONAL (157mm)
RONDELLE
RONDELLE
ROULEMENT A BILLES
BOULON HEXAGONAL A TETE BRIDEE
RONDELLE A RESSORT
RONDELLE A RESSORT
CHASSIS
AMORTISSEUR (JEU DE 2, GA. ET DR.)
BOULON HEXAGONAL A TETE BRIDEE
ECROU HEXAGONAL
ROUE
ESSIEU DE ROUE
ECROU HEXAGONAL
GOUPILLE FENDUE
SUPPORT DU CHASSIS
PATTE DE CAOUTCHOUC
POIGNEE
SUPPORT DE LA POIGNEE
BOULON HEX. A TETE BRIDEE
BOULON HEX. A TETE BRIDEE SPEC.
ECROU HEXAGONAL
TIGE DE LA CLE/BOUGIE D'ALLUM.
CLE POUR BOUGIE D'ALLUMAGE
ENTONNOIR
BOULON HEX. A TETE BRIDEE
BOULON HEX. A TETE BRIDEE
SUPPORT DE LA POIGNEE
NOUVEAU RESERVOIR (EPA 2012)
NOUV. BOUCHON D'ESS. (EPA 2012)
VALVE ANTI-POLLUTION (EPA 2012)
RONDELLE SPECIALE (EPA 2012)
PINCE (EPA 2012)
TUBE (EPA 2012)
NOUVEAU CHASSIS (EPA 2012)
PROTEC. POUR TUBE (EPA 2012)
ELEMENT FILTRANT INT. (EPA 2012)
KCG-3500G MANUEL BILINGUE
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
4
3
4
4
8
1
1
8
8
1
Price/Prix
$2.83
$2.50
$2.69
$6.76
$6.76
$2.69
$2.50
$18.42
$2.50
$2.50
$2.69
1
$160.98
4
$2.59
2
4
$29.47
$2.87
2
$64.35
2
$3.15
2
2
2
2
$12.81
$2.87
$5.05
$2.85
1
$32.14
1
$4.44
1
4
6
1
1
1
2
1
1
$16.03
$3.79
$2.50
$4.76
$7.98
$12.81
$3.98
$4.54
$7.98
1
$201.24
1
$4.32
1
1
2
1
$36.94
$29.21
$1.39
$29.21
1
$160.98
1
$24.17
1
1
$3.79
$16.03
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